Audi A4 Owners & Service Manuals

Audi A4: Door Arrester, Removing and Installing

Removing

- Move the door window into the "closed" position.

- Remove the door trim panel. Refer to → Body Interior; Rep. Gr.70; Front Door Trim Panels; Front Door Trim Panel, Removing and Installing.

- Remove the speaker. Refer to → Communication; Rep. Gr.91; Sound System; Component Location Overview - Sound System.

- Tape off the A-pillar in the door arrester area using adhesive tape, so that the paint will not be damaged.

- Remove the door arrester bolt -arrow-.

A57-10246

- Remove the bolts -arrows- and remove the door arrester -1- toward the inside.

A57-10909

- Pull the cap -1- slightly to the side in the direction of -arrows A- and remove it from the door arrester -2- in the direction of -arrow B-.

A57-10243

Installing

Install in reverse order of removal and note the following:

  • Door arrester installation position. Refer to → Fig. "Door Arrester Installation Position".
  • Cap installation position. Refer to → Fig. "Cap Installation Position".

Tightening Specifications

  • Refer to → Chapter "Overview - Door"

Inner Door Seal, Removing and Installing

Removing

- Remove the A-pillar trim panels. Refer to → Body Interior; Rep. Gr.70; Vehicle Interior Trim Panels; A-Pillar Trim Panel, Removing and Installing.

- Remove the front sill panel. Refer to → Body Interior; Rep. Gr.70; Vehicle Interior Trim Panels; Sill Panel, Removing and Installing.

- Remove the B-pillar trim panels. Refer to → Body Interior; Rep. Gr.70; Vehicle Interior Trim Panels; B-Pillar Trim Panel, Removing and Installing.

- Remove the inner door seal from the body flange.

Installing

- Place the inner door seal -3- with the vulcanized point -2- in the center of the door arrester -1- on the body flange and push on all around.

Further installation is the reverse order of removal.

A57-10890

Outer Door Seal, Removing and Installing

Special tools and workshop equipment required

  • Roller -3356-
  • Adhesive Strip Remover -VAS6349-
  • Cleaning Solution -D 009 401 04-
  • Applicator -D 009 500 25-
  • Bonding Agent -D 355 205 A2-
  • The following components must be replaced after removal. Refer to → Chapter "Overview - Door Seals".

Removing

- Remove the front window frame trim panel. Refer to → Body Interior; Rep. Gr.70; Front Door Trim Panels; Window Frame Trim Panel, Removing and Installing.

- Mark the position of the outer door seal -1- all around with adhesive tape -2-.

A57-10914

- Tape off the A-pillar in the door arrester area using adhesive tape, so that the paint will not be damaged.

- Remove the door arrester bolt -arrow-.

A57-10246

- Pull the outer door seal -1- slightly away from the top of the door frame and cut it with commercially available scissors.

- Gradually stretch the outer door seal lengthwise in the direction of -bottom arrow- and remove it in the direction of -upper arrow-.

A58-10124

TIP

Pulling the outer door seal lengthwise will loosen the outer door seal adhesive and then it is possible to remove it from the door without any adhesive residue.

- Remove the outer door seal completely.

Installing

  • The vehicle and the seal must be at room temperature.
  • The adhesive surfaces must be free of dirt and grease.
  • If the Bonding Agent -D 355 205 A2- dries longer than 3 hours, then it must be primed again.
  • Do not stretch the seal when installing it.
  • So that the outer door seal does not loosen or slide, do not close the door for two hours.

- Remove the adhesive residue using -VAS6349-.

- Clean the adhesive surface using the Cleaning Solution -D 009 401 04-.

- Apply Bonding Agent -D 355 205 A2- on the adhesive surface using the Applicator -D 009 500 25- and let dry.

- Remove the protective film from the adhesive tape.

- Position the outer door seal -2- with the vulcanized point -3- centered to the door arrester opening -arrow- on the door body -1- and bond it all around. At the same time, pay attention to the installation position of the previously installed adhesive tape.

A57-11012

  • When the outer door seal is positioned correctly, the drain holes in the seal are at the bottom.

- Press the seal on using the -3356-.

  • Resting time of the vehicle is a minimum of two hours with the doors open at room temperature.

Continue to install in the reverse order of removal.

    READ NEXT:

     Door Components

    Overview - Window Regulator 1 -  Nut 7.5 Nm 2 -  Window Regulator Removing and installing. Refer to → Chapter "Window Regulator, Removing and Installing". 3 -&nbs

     Window Regulator, Removing and Installing

    Removing - Remove the door window. Refer to → Chapter "Front Door Window, Removing and Installing". - Release the retainers -1 and 3- on the window regulator threaded pins -2- usin

     Door Handle, Removing and Installing

    Removing - Remove the door handle trim. Refer to → Chapter "Door Handle Trim, Removing and Installing". - Equipped on some models: Remove the exterior door handle illumination bulb.

    SEE MORE:

     Door Components

    Overview - Window Regulator 1 -  Nut 7.5 Nm 2 -  Window Regulator Removing and installing. Refer to → Chapter "Window Regulator, Removing and Installing". 3 -  Nut 7.5 Nm 4 -  Cap 5 -  Door 6 -  Rubber Boot For the door cont

     Suspension Strut, Removing and Installing

    Torque Wrench 1331 5-50Nm -VAG1331- Removing - Remove the shock absorber fork. Refer to → Chapter "Shock Absorber Fork, Removing and Installing". - Remove the tower brace. Refer to → Chapter "Tower Brace, Removing and Installing". Equipment Versions with Electronic Dampi

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