Audi A4: Outer CV Joint, Checking
It is necessary to disassemble the joint whenever replacing the grease or if the ball surfaces show wear or damage.
Disassembling
- Mark the position of the ball hub -2- to ball cage -3- and to housing -1- before disassembling, using an electric engraver or grindstone.
- Tilt the ball hub and ball cage.
- Remove the balls one after the other.
- Turn the cage, until two rectangular windows -arrow- rest on the joint housing.
- Lift out cage with hub.
- Tilt the hub segment with shorter pins into rectangular window on the cage.
- Fold hub out from cage.
Checking
The balls for each joint belong to one tolerance group. Check the axle stub, hub, cage and balls for small depressions (pitting build-up) and chafing. Excessive backlash in the joint is noticeable by a thump during load alternations. The joint should be replaced in these cases. Flattening and running marks on the balls are no reason to replace a joint.
Assembling
- Insert cage with hub into joint body.
Note
Cage must be inserted on the correct side.
- Press in the opposite facing balls one after the other, and the old ball hub position to the ball cage and to the joint housing must be replicated.
- Press the grease into the joint body.
READ NEXT:
Clamp on Triple Roller Joint and Outer Joint, Tensioning
Note
Depending on the version of the clamp, use the following
tools:
Special tools and workshop equipment required
Torque Wrench 1331 5-50Nm -VAG1331-
Clamping Pliers -VAG1682A-
Locking P
Special Tools
Special tools and workshop equipment required
Shock Absorber Set -T10001-
Tensioning Strap -T10038-
Tripod Joint Tool -T10065-
Engine/Gearbox Jack Adapter - Wheel Hub Support -T10149-
SEE MORE:
Other information
Online Car Care
Applies to: vehicles with Online Car Care
If new messages from Online Car Care are available,
they will be displayed in the MMI when you
switch on the ignition.
Applies to: MMI: To access Online Car Care messages
at a later time, select on the home
screen: VEHICLE > Settings &
Repair a wiring 0.35 mm 2 or greater with
intermediate wire section
Note
For the repair use repair wires with a cross section of 0.35
mm2 through 6.0-mm2.
Procedure
- Free up the wire to be repaired at two places approximately
20 cm on both sides of the repair point.
Caution
Risk of damaging the electrical wires.
Expose wrapped wiring harness
