Audi A4 Owners & Service Manuals

Audi A4: Wiring Harness Repair Set

Wiring Harness Repair Set -VAS1978-

The Wiring Harness Repair Set -VAS1978- makes optimal repair quality possible in the realm of vehicle electronics. Using the tools, repairs affecting harness connectors and for breaks in wiring can be performed. For this purpose, complete repair wires with terminals already crimped on are used and can be connected to vehicle-specific wiring harness by the use of crimp connections. A pair of crimping pliers with three different crimp slots and a hot air gun for shrinking the crimp connections provide trouble-free electrical connection.

  Note

Additional information:

Refer to Wiring Harness Repair Set -VAS1978- Operating Instructions.

W00-0447

Upgrade Kit For VAS1978 -VAS1978/50-

The Upgrade Kit For VAS1978 -VAS1978/50- is required in order to bring the "old"Wiring Harness Repair Set -VAS1978- up to the new standard of the Wiring Harness Repair Set -VAS1978A-. The upgrade kit contains four assembly- and ten release tools as well as new crimping pliers for crimp connections with Crimping Heads for 0.35 - 2.5 mm 2-VAS1978/1-1-, 4.0 - 6.0 mm²-VAS1978/2A- and the Wiring Harness Repair Set - Crimping Head - JPT -VAS1978/9-1-. Furthermore it contains new stickers, a new set of user instructions, crimp connections for 0.35 mm2-wire cross sections and a roll of black felt adhesive tape.

W00-10401

Wiring Harness Repair Set -VAS1978A-

The new Wiring Harness Repair Set -VAS1978A- makes optimal repair quality possible in the realm of vehicle electronics. Using the new pliers, repairs affecting harness connectors and for breaks in wiring can be performed. For this purpose, complete repair wires with terminals already crimped on are used and can be connected to vehicle-specific wiring harness by the use of the four different types of crimp connections. A pair of new crimping pliers with crimping heads and a hot air gun for shrinking the crimp connections provide trouble-free electrical connection.

  Note

Additional information:

Refer to Wiring Harness Repair Set - VAS1978A- Operating Instructions.

W00-10400

Release Tool Set -VAS1978/35-

The Release Tool Set -VAS1978/35- is used to release the various primary and secondary locking mechanisms on VW-group vehicles. The set consists of 26 different tools which can be used to professionally release or assemble e.g. round connector systems, flat terminals with one or two locks as well as single wire seals.

The allocation of the correct release tools to the respective locking mechanisms can be found in the table in the Release Tool Set -VAS1978/35- Operating Instructions.

W00-10402

Wiring Harness Repair Set -VAS631001-

The Wiring Harness Repair Set -VAS631001- makes optimal repair quality possible in the realm of vehicle electronics. Using this wiring harness repair set, repairs affecting aluminum wires in the area of the harness connectors and for breaks in wiring can be performed. The copper repair wires are also used and complete repair wires with already crimped on/connected contacts. The connection with the vehicle-specific wiring harness takes place with three different wire cross-sections butt connectors.

The Wiring Harness Repair Set -VAS631001- for aluminum wires is comprised of the following components:

  • Crimping tool without crimp insert and positioning aid -VAS631001/1-
  • Crimping insert and positioning aid 25 mm2-aluminum wires -VAS631001/2-
  • Crimping insert and positioning aid 4 mm2-aluminum wires -VAS631001/3-
  • Crimping insert and positioning aid 6 mm2-aluminum wires -VAS631001/4-
  • Wire stripper for aluminum wires -VAS631001/5-

  Caution

For repairing the aluminum wires only use the corresponding butt connectors with heat-shrinkable tube. Refer to the Parts Catalog.

  Note

Additional information:

Refer to the Wiring Harness Repair Set -VAS631001- Owner's Manual.

Wiring Harness Repair Set VAS631003 - VAS631003-

The Wiring Harness Repair Set -VAS631003- makes optimal repair quality possible in the realm of vehicle electronics. With this wiring harness-repair kit repairs can be performed on 10mm2 and 16mm2 wires in the area of the connections and on open circuits. The repair wires are also used an complete repair wires with already crimped on/connected contacts. The connection with the vehicle-specific wiring harness takes place with two different wire cross-sections butt connectors.

The Wiring Harness Repair Set VAS631003 -VAS631003- for 10mm2 and 16mm2 wires is comprised of the following components.

  • Case with Inlays -VAS631003/1-
  • Hand Pliers -VAS631003/2-
  • Insulation Removal Tool -VAS631003/3-
  • Pair of Cable Cutters -VAS631003/4-
  • Exchangeable head 10mm2 -VAS631003/5-
  • Exchangeable head 16mm2 -VAS631003/6-

  Note

Additional information:

Refer to the Wiring Harness Repair Set VAS631003 -VAS631003- Owner's Manual.

    READ NEXT:

     Tool Descriptions

    Crimping Pliers with Insert The Crimping Pliers without Insert -VAS1978/1- with Crimping Pliers - Insert 2 -VAS1978/2- is a component of the Wiring Harness Repair Set -VAS1978- and is used to crimp

     Wiring Harnesses, Repairing

      Note Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter "Vehicle Electrical System, General Repair Information". Airbag and Belt Tensioner Wires,

     Repair Kit for FlexRay Wires with Coating

      Note The repair of FlexRay wires with coating can only take place using FlexRay wires with coating from the Parts Catalog. Observe general notes for repairs on the vehicle electrical syst

    SEE MORE:

     General Information

    Chassis Steering Tire Types For general information on wheel/tire combinations, winter tires, snow chains, and recommended tire manufacturers, refer to →Wheel and Tire Guide; Rep. Gr.44 Drive Axle General Information Apply a thin coat of assembly paste to the splines on the outer joint b

     Rearview Camera System, Calibrating

    Calibration Unit -VAS6350A-, Installing and Aligning After performing repair work on the vehicle, it may be necessary to re-calibrate the rearview camera system. In detail, this is the case after: Rearview Camera -R189- removal and installation Collision repairs on rear lid Changes to the axle

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