Audi A4 Owners & Service Manuals

Audi A4: Overview - Steering Gear

Overview - Steering Gear

Overview - Steering Gear

1 - Bolt

  • Replace after removing
  • Tightening specification -Item 2-

2 - Subframe Crossbrace

  • Overview. Refer to → Chapter "Overview - Subframe".

3 - Steering Gear with Tie Rods

  • With integrated Power Steering Control Module -J500-
  • the Power Steering Control Module -J500- cannot be replaced separately
  • Replace the steering gear if faulty
  • Removing and installing. Refer to → Chapter "Steering Gear, Removing and Installing".
  • Servicing. Refer to → Chapter "Overview - Steering Gear, Tie Rods".

4 - Subframe

  • Overview. Refer to → Chapter "Overview - Subframe".

5 - Steering Intermediate Shaft

  • Removing and installing. Refer to → Chapter "Steering Intermediate Shaft, Removing and Installing".

6 - Wheel Bearing Housing

  • Overview. Refer to → Chapter "Overview - Wheel Bearing".

7 - Bolt

  • Tightening specification -Item 1-

8 - Nut

  • 140 Nm
  • Replace after removing
  • Remove the adhesive residue from the pin threads after removing

Overview - Steering Gear, Tie Rods

Overview - Steering Gear, Tie Rods

1 - Clamp

  • Replace after removing
  • Do not open the new clamp
  • Tensioning.

2 - Tie Rod

  • 140 Nm
  • Grease the joint with Steering Gear Grease -G 052 168 A1-
  • Removing and installing. Refer to → Chapter "Tie Rod, Removing and Installing".

3 - Steering Gear

  • Grease the steering rack with Steering Gear Grease -G 052 168 A1-
  • Removing and installing. Refer to → Chapter "Steering Gear, Removing and Installing".

4 - Tie Rod End

  • Check dust cap for damage and correct seating.
  • Check dimension. Refer to → Fig. "Tie Rod End Check Dimension"
  • Removing and installing. Refer to → Chapter "Tie Rod End, Removing and Installing".

5 - Nut

  • 80 Nm
  • When loosening and tightening, counterhold at the tie rod end

6 - Spring Clamp

  • Replace after removing
  • Spring clamp, installing.

7 - Boot

  • Check for damage
  • Replace after removing
  • Must not be twisted when toe is being adjusted
  • Grease the sealing locations with Steering Gear Grease -G 052 168 A1-
  • Replacing. Refer to → Chapter "Boot, Removing and Installing".

8 - Clamp

  • Replace after removing
  • Do not open the new clamp
  • Tensioning. Refer to → Fig. "Tighten the Inner Clamp using the Locking Pliers -VAS6199-".

9 - Tie Rod

  • 140 Nm
  • Grease the joint with Steering Gear Grease -G 052 168 A1-
  • Removing and installing. Refer to → Chapter "Tie Rod, Removing and Installing".

10 - Tie Rod End

  • Check dust cap for damage and correct seating.
  • Check dimension. Refer to → Fig. "Tie Rod End Check Dimension"
  • Removing and installing. Refer to → Chapter "Tie Rod End, Removing and Installing".

11 - Nut

  • 80 Nm
  • When loosening and tightening, counterhold at the tie rod end

12 - Spring Clamp

  • Replace after removing
  • Spring clamp, installing. Refer to → Fig. "Outer Boot Installation Position".

13 - Boot

  • Check for damage
  • Replace after removing
  • Must not be twisted when toe is being adjusted
  • Grease the sealing locations with Steering Gear Grease -G 052 168 A1-
  • Installation position. Refer to → Fig. "Outer Boot Installation Position".
  • Replacing. Refer to → Chapter "Boot, Removing and Installing".

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     Steering Gear, Removing and Installing

    Special tools and workshop equipment required Torque Wrench 1331 5-50Nm -VAG1331- Torque Wrench 1332 40-200Nm -VAG1332- Engine and Gearbox Jack -VAS6931- Ball Joint Splitter -VAS251805-, not illu

     Boot, Removing and Installing

    Special tools and workshop equipment required Torque Wrench 1331 5-50Nm -VAG1331- Hose Clip Pliers -VAS6362- Hose Clip Pliers -VAG1921-   Caution This procedure contains mandatory replacea

     Tie Rod, Removing and Installing

    Special tools and workshop equipment required Torque Wrench 1332 40-200Nm -VAG1332- Torque Wrench Insert - Open Jaw -VAG1923-   Caution This procedure contains mandatory replaceable parts.

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     Tie Rod, Removing and Installing

    Special tools and workshop equipment required Torque Wrench 1332 40-200Nm -VAG1332- Torque Wrench Insert - Open Jaw -VAG1923-   Caution This procedure contains mandatory replaceable parts. Refer to component overview and parts catalog prior to starting procedure. Mandatory Replacement P

     Hydraulic Pressure Sensor 1 -G545- and Hydraulic Pressure Sensor 2 -G546-, Removing and Installing

      Note The Mechatronic remains installed.   WARNING The system is under pressure. The electronic ATF pump must be deactivated every time before opening the transmission, and the hydraulic pressure reservoir is drained. Refer to → Chapter "ATF Pump, Deactivating and Draining

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